STORY

The measure of all things – even for edges.

The electronics sector is highly dynamic. Constant change leads to ever more modern and appealing products that are lighter, quieter and work more reliably. This trend means that components and assemblies must be individually tailored for their future use – after all, only perfectly matched parts can guarantee perfect functionality. This is why exact tolerances are a top priority when we produce our server cabinet door components, particularly as the process includes so many mechanical steps.

Serve well chilled.

Premium server cabinets not only stand out due to their top quality, quick installation, simple cable management and ease of maintenance. If everything comes together, they also look fabulous, too! This can be a real challenge during the component manufacturing process. Not only do we have to implement chamfering, cut-outs and other forming processes accurately, but the design also has to be adjusted. And the basic requirements such as air throughput for cooling and stability cannot be restricted either. Our components for server cabinets support this combination of functionality and smart appearance. For our customers, we meticulously produce components with multiple chamfers precisely to their strict requirements. They are often perforated in some areas and have cut-outs to mount locks, but also have plain, non-perforated sections. To achieve a homogeneous appearance, we use a combined production process. Depending upon the perforation, a free cross section of up to 85 % can result. The perforated plates must be absolutely flat in order to accommodate the many chamfered edges, which require the highest dimensional accuracy possible so that the tolerances do not accumulate and lead to non-homogeneous fissure formation.

We have it all wrapped up.

Before they are assembled, individual components for server cabinets can be comparatively delicate, mainly due to the low material thicknesses. It is thus important that the components are treated carefully for safe transport. We develop suitable packing and transport solutions depending upon our customers’ requirements. We will even address the subject of storage in the customer’s warehouse and, for example, we have developed special reusable packaging which allows vertical transport and space-saving storage.

The solution at a glance.

  • Server cabinet components made of 1 to 1.5 mm steel or galvanised steel.
  • A variety of hexagonal perforations
  • Free cross section up to 85%
  • Quality chamfers with exact tolerances
  • Reliable packaging and transport solutions

 

 

Accurately formed corners and edges ensure a perfect fit of our server rack components.

We´re not putting up with it any more.

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Turbocharger for plate processing

With our new laser system we can speed up the processing time for our products enormously. For example, we can now cut server rack doors in just 67 seconds instead of 120.

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The measure of all things – even for edges.

The electronics sector is highly dynamic. Constant change leads to ever more modern and appealing products that are lighter, quieter and work more reliably.

read more

Powerful engineering – as flexible as your needs

Our 3D laser machine is fast, flexible and highly accurate as it puts deep-drawn parts into the relevant shape. Thanks to its high cutting speed, it can create the right contours on up to 300 components per shift.

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Technologies

The best way to obtain good components

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Not a simple surface matter

Anyone who installs coated metal parts knows the myriad of influential factors that go into achieving high-quality rust protection. And it’s even more complex when parts are perforated. After all, perforated sheet metal behaves differently than solid material and raises a whole new range of specific challenges.

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